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BMW K75 Cafe Racer Project Special K

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August 31, 2014

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Wow, quite a few people have been checking out my blog, so it's proberly time to start taking more care with my spelling and grammar.

I will do my best.

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A Hectic week

Last night the kids and I dropped my wife to the airport, she will be spending the next 10 days in Cambodia helping a volunteer team with NGO " Restore one charity". Meanwhile I have three beautiful little people to tend to. This may slow my k75 progress somewhat. Prior to my wife's trip, the speedo has arrived and has been mounted. Worried that is sitting too high so I have made some lowering brackets. I made a YouTube review of the speedo, It should come up is you search " danmoto speedo" I will post the link later.

Seat Carving

Still struggling with a serious lack of time, we start on our home extension in two weeks. This has resulted in my shed/workshop being very over crowded due to the demolition of two smaller shed to make way for the extension. I have however managed to start carving the seat. After the initial knife shaping it, I finished up with the 4 inch grinder with a sanding disk. Then added a thin foam over the top to smooth out the imperfections. Finding it hard to visualize the stiching, I decided to draw some on. The final finish will be black leather with red and natural stiching. Next step Is to build the seat pan.

Connecting The Fuel System........Stop.

Getting super excited with the finish line in site, I decided to connect up the fuel tank and associated fuel lines. Just one thing left to do before the final connections. Inspect the inside of the tank and internal components and what found was while she has been sitting with no fuel in the tank for the past few years the some for the rubbers had perished and condensation had caused a small amount of corrosion. The internal fuel tube that feeds from the injection system back in to the fuel pump fell apart in my fingers. Time to dig deeper. The fuel pump mounting rubber had also deteriorated to the point that when I tried to remove it from the pump the lower section came completely apart. Oh well, better to find these problems now rather than later. Once completely dismantled I tested the pump on the bench and guess what? seized.....umph!! So I soaked overnight in some crc and tested again in the morning and it's all good, purring away like it should.

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